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Carter P4601HP Pressure Problem

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Old 09-13-2007, 08:09 AM
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Carter P4601HP Pressure Problem

New to the forum with a lift pump problem. I have a 2001 CTD 24V with 155K on it. I replaced my stock lift pump with a Carter P4601HP. I also have a Quadzilla Commander with the Dodge fuel pressure kit. New 3/8" gas line installed with the lift pump on the rear frame rail. The pump puts out a lot of fuel but the pressure is reading only 8 psi at idle and 1-2 at WOT. The stock was reading 2psi at idle and 0 at WOT from the Commander's perspective. Replaced pressure transducer with a new one. Same fuel reading. Replaced Carter with new Carter and same pressures. Transducer is at VP44 inlet from banjo bolt. Fuel filter is fairly new and I have new line from the filter to VP44. Do I now get a mechanical fuel pressure gauge, new lift pump, or what? The Carters both were the P4601HP and not the P4600HP so I don't know why I am not seeing 15psi at idle. I've got mild modifications on the engine with only a 4" exhaust, K&N stock air filter, Superchips performance tuner, and the Quadzilla Commander.

Last edited by sheriffav8r; 09-13-2007 at 08:18 AM. Reason: Signature
Old 09-13-2007, 08:42 AM
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not sure on the 3/8's line but with my 1/2" line i only see around 10psi with my 4601hp. w/o throttle i only loose about 1-2psi of pressure because of the volume i have stored in between the pumps(carter and vp). i was hoping for more pressure but as long as i have the volume im ok with that for now. you also might want to check into bypassing the stock lift pump as they can be a restriction if they fail.
Old 09-13-2007, 08:47 AM
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Ck to be sure you have full charging system voltage at your pump(not pulse width modulated) and that you have no restriction on the inlet side.

Bob
Old 09-13-2007, 08:52 AM
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Thanks, I have the OEM liftpump removed and bypassed. I'm running 10 ga. wire to the pump and have also checked it with a 10 amp battery charger. With the ignition on but engine off I see only 8 psi with either an engine bump or with the battery charger. Seems like with the engine off I should see more pressure....
Old 09-13-2007, 11:46 AM
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Do you have the updated (0 - 40 psi) sender and the updated software? If not, call Q'zilla.

I also had issues with mine due to my not having the sender grounded properly.
Old 09-13-2007, 01:21 PM
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I do have the updated software and the 0-40 psi sender and found out the hard way about the grounding of the transducer. I originally changed out all the plumbing with aluminum AN-6 fittings with a transducer take-off. Anodized aluminum sucks for grounding so I had to put the original banjo fitting and Quadzilla bolt back on. I'd like to find a good grounding strap that I can put around the sensor so I can mount it on the aluminum fitting for better flow, though. It seems that I should have the best ground with the setup I have (OEM banjo and Quadzilla adapter bolt).... Summit Racing has a nice 12.5mmx1.5 to AN-6 adapter for anyone wanting to change their plumbing (RUS-670510 is the part number).
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