3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!

Lift pump pressure questions

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Old Mar 15, 2024 | 02:34 PM
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Lift pump pressure questions

So I got a 06 5.9 with one of those Fass 100 Titanium series pumps and it's not old at all but I've noticed that when the key is in the on position, (not cranking), sometimes my gauge shows its got pressure ( usually when it's cold outside) and sometimes it shows 0 ( usually when it's warm), so I guess my question is is that typical behavior for lift pump pressure? Any thoughts would be appreciated.
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Old Mar 15, 2024 | 07:10 PM
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From: Whitehorse, cultural hub of the universe..
Since you have a gauge, bump the starter,
without starting the engine, and see if the lift pump runs. It should spool up for 20-30 seconds then shut off. If it’s working, you’ll get a pressure reading.
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Old Mar 15, 2024 | 07:53 PM
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Okay tried it and everything works accordingly. Still wonder if you're supposed to have pressure at the injection pump before you crank everything time or if it matters as long as it's pumping fuel while cranking and running.
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Old Mar 15, 2024 | 08:05 PM
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From: Whitehorse, cultural hub of the universe..
As long as it has pressure while cranking and running, you should be good.

some residual pressure is held in the system while shut off. So the pressure rise is almost instant
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Old Mar 15, 2024 | 08:20 PM
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Okay that helps. Thanks for the input!
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Old Apr 8, 2024 | 02:59 AM
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All good now?
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Old Apr 15, 2024 | 08:01 AM
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I suppose. I've had this starting problem with it for some time and I've figured that maybe it has something to do with the fuel delivery to the engine. Usually happens after its sat long enough. It'll act like it's getting ready to fire and then it's like it loses something and misfires. But once the pump is actually running longer than a few seconds it fires off pretty well. I kinda wonder if it's possible to have a leak on the suction straw on the sending unit. I did the thing where you modify the factory one instead of getting an aftermarket one.
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Old May 15, 2024 | 04:10 PM
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Is it missing this o-ring?


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Old May 15, 2024 | 10:34 PM
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You know I don't remember. Maybe I should check to make sure that's there. Thanks for the tip!
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Old Jul 13, 2024 | 04:42 AM
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Any update?
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Old Jul 29, 2024 | 12:06 PM
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The o ring was there but I just made an important discovery. I accidentally switched the the return and the suction lines when I put it on.🤦‍♂️ so we'll see what happens when I reverse them.
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Old Sep 5, 2024 | 04:43 AM
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It’s not normal for the lift pump pressure to vary like that. The pressure should be steady when the key is on, even when it's not cranking. The issue could be with the pump, the gauge, or connections. It’s a good idea to have the pump and gauge checked to find out what might be causing the problem
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Old Sep 5, 2024 | 06:42 PM
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LomaBrekke, SarahChavez and RanniWins, I challenge all of you to completely fill in your profile. Tell us what trucks you are driving, where you live etc. Personally I do not believe that you are human. Anybody else suspect the same thing? What is the point of questions such as "Any update" or "All good now"?
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Old Dec 4, 2024 | 11:39 PM
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Originally Posted by Mexstan
LomaBrekke, SarahChavez and RanniWins, I challenge all of you to completely fill in your profile. Tell us what trucks you are driving, where you live etc. Personally I do not believe that you are human. Anybody else suspect the same thing? What is the point of questions such as "Any update" or "All good now"?
I agree with you.
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Old Dec 12, 2024 | 03:13 PM
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So I've tried a few things since I last posted. Switching the tube's didn't do anything BTW but I put a new banjo bolt check valve and banjo washers on the back of the head thinking I may be losing vacuum and that didn't work. And I thought maybe there's something wrong with my tuner so I turned it back to stock to see if that would work and still kept happening. So I was wondering if it's possible if there's something wrong with the APP sensor. Would that cause it to misfire or stumble on startup every once in a while?
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