3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!

high drive pressure question

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Old Mar 17, 2008 | 10:36 AM
  #16  
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Yup! XLR8R, Mike Lazar at LazarSmith...... http://www.lazarsmith.com/science.html

RJ
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Old Mar 17, 2008 | 10:46 AM
  #17  
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From: McDonough GA
Originally Posted by UnrulyNFS
Anybody ever measured drive pressure on a stock turbo?
Oh, its about 1:2 at full throttle.


Granted 1:1 is the optimal but the posted numbers are not that bad. Unless one is looking for the optimal perofrmance the ratio doesn't look that bad.
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Old Mar 17, 2008 | 10:52 AM
  #18  
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Originally Posted by Tacsavage
I just got my TST on today and my drive pressure gauge as well. I went out testing after it was all on. With my HTT 64/65/13ss and the Smarty on 8/wild torque management and TST with timing/pressure, I was hitting 42-46 lbs of boost with spikes up to 48lbs. The drive pressure was hitting 55-60lbs commonly with spikes up to 65lbs. With just the smarty, the turbo only hits 38lbs. In reality, how bad are these drive pressure ratios? I had planned on studs in the future, but am I likely going to blow the head gasket at these ratios? No nitrous or water/meth. All opinions welcome. Thanks Tac.


How different would these be w/just the Smarty and no TST?
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Old Mar 17, 2008 | 11:01 AM
  #19  
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Originally Posted by Tacsavage
I'm sure I could open the wastegate to get it to 50lbs, but what would the drive pressure do? Would it hold around 55-65 or would it continue to go even higher?
It'll continue to increase geometrically.

Originally Posted by lmills
those numbers are not ideal, but they are not that bad either. I have tested turbos in the past that had 80+ psi of driver pressure at ~50 psi of boost. LOL I must admit though, I would prefer them to be lower.
Lloyd, sounds like you've tested HE351s too!

Originally Posted by trik396
At 52psi boost I used to see about 62psi backpressure with my Silver64.

I say "used to" because my line to the guage is all sooted up and now reads nothing. Question - What are you guys doing to stop this from happening? Mine clogged up after about a month of driving...
Tony, you need to back flush the soot filter periodically - a shot of compressed air is the easiest way. The gauge's nylon boost tubing should be filled with carbon/condensate and when the filter's out you ought to blast a shot of air through the stainless steel coils.

Originally Posted by RowJ
It too will rise!
Without headwork or at least studs, I would be uncomfortable with those #'s.
And raising your boost #'s gets into an area of 'expansion' boost pressure (from heat) vs 'compression' boost pressure.
RJ
Rowland, his common rail's HG integrity is much better (OEM) than the 24V... that's why we can abuse them more.

Originally Posted by UnrulyNFS
Anybody ever measured drive pressure on a stock turbo?
Keegan - we've been monitoring drive pressure and boost VS. intake differential and pre-CAC temps on our '05 for the last 30K miles... you definitely will need a 0-100psi boost gauge for a TIP kit (it's way too easy to wind up the 0-60psi!).
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Old Mar 17, 2008 | 11:29 AM
  #20  
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Originally Posted by XLR8R
Keegan - we've been monitoring drive pressure and boost VS. intake differential and pre-CAC temps on our '05 for the last 30K miles...
Mind sharing any of the results with us?
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Old Mar 17, 2008 | 11:41 AM
  #21  
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i'll turn the tst off and see what the drive pressures look like. I did talk to HTT today about it. They said I need to turn the fuel down to get the pressures back down. They said I could send in and upgrade to a 71 wheel but the towing would be affected. I asked about going to a larger exhaust housing, and they said that they haven't done any 16 ss with the 65 wheel and it would hurt bottom end. They also said that I need an intercooler to help raise the boost and make the turbo more efficient in order to help drop the drive pressures. I absolutely love how this turbo drives. With the ported, polished, and ceramic coated ATS manifold, it spools great. I just don't know what route I want to go. Will just adding head studs be the best resolution to the problem and leave everything as is?
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Old Mar 17, 2008 | 12:25 PM
  #22  
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From: CHAMPAIGN ILLINOIS
This is just a question, but actually on a single turbo wouldn't it be better to have 5 to 10 lbs more dp than boost to keep the turbo spooled? I have heard this from some other guys because they say you have to have more dp to keep the turbo producing optimum boost. If that was true then his numbers would be abought right. Tim
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Old Mar 17, 2008 | 12:43 PM
  #23  
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Originally Posted by ILLINOISRAM
This is just a question, but actually on a single turbo wouldn't it be better to have 5 to 10 lbs more dp than boost to keep the turbo spooled? I have heard this from some other guys because they say you have to have more dp to keep the turbo producing optimum boost. If that was true then his numbers would be abought right. Tim
Not true. Once a turbo is spooled it will stay spooled until the fuel is reduced.

A 1:1 ratio is when the turbo will be at it's optimum efficiency range. That's not to say you can't safely squeeze a little more out of them, but you will lose efficiency as the DP goes up.
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Old Mar 17, 2008 | 12:49 PM
  #24  
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Originally Posted by Tacsavage
i'll turn the tst off and see what the drive pressures look like. I did talk to HTT today about it. They said I need to turn the fuel down to get the pressures back down. They said I could send in and upgrade to a 71 wheel but the towing would be affected. I asked about going to a larger exhaust housing, and they said that they haven't done any 16 ss with the 65 wheel and it would hurt bottom end. They also said that I need an intercooler to help raise the boost and make the turbo more efficient in order to help drop the drive pressures. I absolutely love how this turbo drives. With the ported, polished, and ceramic coated ATS manifold, it spools great. I just don't know what route I want to go. Will just adding head studs be the best resolution to the problem and leave everything as is?
You just need twins! Problem fixed in one post.
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Old Mar 17, 2008 | 12:55 PM
  #25  
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Seriously... you have a nice top turbo. Don't do anything to it; except to put a nice k31 or s400 under it. By the time you monkey around with bigger wheels and this or that to your single, you could just spend a couple more $$ and do it right.
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Old Mar 17, 2008 | 12:56 PM
  #26  
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Originally Posted by Tacsavage
i'll turn the tst off and see what the drive pressures look like. I did talk to HTT today about it. They said I need to turn the fuel down to get the pressures back down. They said I could send in and upgrade to a 71 wheel but the towing would be affected. I asked about going to a larger exhaust housing, and they said that they haven't done any 16 ss with the 65 wheel and it would hurt bottom end. They also said that I need an intercooler to help raise the boost and make the turbo more efficient in order to help drop the drive pressures. I absolutely love how this turbo drives. With the ported, polished, and ceramic coated ATS manifold, it spools great. I just don't know what route I want to go. Will just adding head studs be the best resolution to the problem and leave everything as is?


I would really appreciate that Tacsavage. I have been wanting that same turbo (still saving). I don't really plan on getting any fuel boxes. I also just realized how similar our mods are. It will be great information for me.
Thanx.
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Old Mar 17, 2008 | 01:14 PM
  #27  
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Originally posted by Mike aka XLR8R

Tony, you need to back flush the soot filter periodically - a shot of compressed air is the easiest way. The gauge's nylon boost tubing should be filled with carbon/condensate and when the filter's out you ought to blast a shot of air through the stainless steel coils.

Thanks Mike... I didn't think to do this. Guess I have to live with it clogging up quite quickly... darn soot...
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Old Mar 17, 2008 | 01:47 PM
  #28  
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Originally Posted by ILLINOISRAM
This is just a question, but actually on a single turbo wouldn't it be better to have 5 to 10 lbs more dp than boost to keep the turbo spooled?
Tim,
Higher drive pressure is an advantage at low boost... for the reasons you mention. Mid range boost, you want 1:1. Max boost is best when DP is as low as you can get it, in theory.
Unfortunately, what we get is the other way around. My S300 single (previous turbo) was under 1:1 up to 35 psi....1:1 from 40 to 45 psi, and about 1:1.3 above 48 psi.

RJ
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Old Mar 17, 2008 | 02:53 PM
  #29  
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From: CHAMPAIGN ILLINOIS
Thanks for the answers. I didn't want to hijack somebody elses thread, but it seemed to fit in this one pretty good. I was just wondering what some of you guys thought about that situation. I just bought the drive pressure gauge to put in my truck but have not got it installed yet. I am curious to see what mine will run for dp. Tim
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Old Mar 17, 2008 | 08:46 PM
  #30  
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Originally Posted by trik396
Originally posted by Mike aka XLR8R

Tony, you need to back flush the soot filter periodically - a shot of compressed air is the easiest way. The gauge's nylon boost tubing should be filled with carbon/condensate and when the filter's out you ought to blast a shot of air through the stainless steel coils.

Thanks Mike... I didn't think to do this. Guess I have to live with it clogging up quite quickly... darn soot...
Sure, Tony

My TIP kit goes ~ 9 months before it need flushing, but I know heavy chain-smokers are half that...
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