3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

Replacing cracked Transfer Case Half.

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Old Aug 15, 2009 | 02:37 PM
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tool's Avatar
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Replacing cracked Transfer Case Half.

I have a crack in the front half of my transfer case which I think may have been caused by a bad u-joint. I'm going to either replace or rebuild the driveshaft but I'm wondering how hard it would be to replace the front half of the t-case and just swap the guts into the new one.

Is this a huge job? Very involved?

Special tools needed?

I've swapped lots of whole trannies and t-cases but never opened one up.

Thanks for your help.
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Old Aug 15, 2009 | 10:02 PM
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I think it would be best to have a shop do the case change. You can try to find a rebuild guide for your model to see what is involved and then decide.
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Old Aug 18, 2009 | 03:11 PM
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Yep for sure. Manual would be essential!

Has anybody ever done this?

Thanks.
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Old Aug 18, 2009 | 05:41 PM
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Can't be that bad, if you can remove them, find a manual that has directions and specs and I would think you will be fine, worst case is you have to bring them to someone to finish.
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