How much fuel pressure?
Never EVER below 10 psi is the critical number you really need to care about.....but the high limit is heavily debated by some. What I mean by that is, there is ZERO proof anywhere indicating that high fuel pressure pressure is bad for the VP. If someone doesn't believe that then please, show me otherwise. With that said, I will say that anything over 20 psi is unnecessary and just means that fuel in the tank will be cycling through the fuel return more often. Thats not a problem in the winter but in the summer heat, as your fuel level drops you're only going to cause the fuel tank temperature to increase as fuel passes through the VP, engine, and fuel module basket over and over and over. In the summer, I try to keep my fuel tank level at no less than 1/3 full, unless I'm on a long road trip between stations. The volume helps offset any heat build up so the VP is less likely to see hot fuel.
Now, the reason they say high fuel pressure causes hard starts is because the VP's pintle valve can possibly stick as a new aftermarket high volume/pressure fuel pump can place to much pressure on the VP during engine cranking. Although running high pressure while driving has nothing to do with hard starts. Its all about the cranking pressure. This can even be an issue with a overly productive OEM lift pump too, but is rare and mostly common with aftermarket fuel pumps. The way to deal with a hard start issue caused by fuel pressure during cranking, you can either have someone with a Smarty flash the ECM to stop the fuel pump while cranking, have a dealer do the same thing for money, or install a $5 relay in the fuel pumps wiring. This only if you are having hard starts for that reason.
So if you're asking about what's the "right" fuel pressure.....I have my fuel pressures set up at 19 idle and 16 WOT. After years of reading and researching, I have come to the obvious conclusion that I needed to set my fuel pressure that way because 1) OEM fuel pressure specs are already at 15 idle and 10 WOT, 2) the VP's overflow valve is factory set from Bosch at 14-16 psi, 3) the VP is ONLY cooled by fuel so for that reason fuel must pass by the VP at ALL TIMES to keep it cool, and 4) with my settings fuel is always passing through the VP, 5) this somewhat new approach is now heavily considered by many aftermarket companies where before it was considered that as long as you had 10 psi, you were good.
Now, the reason they say high fuel pressure causes hard starts is because the VP's pintle valve can possibly stick as a new aftermarket high volume/pressure fuel pump can place to much pressure on the VP during engine cranking. Although running high pressure while driving has nothing to do with hard starts. Its all about the cranking pressure. This can even be an issue with a overly productive OEM lift pump too, but is rare and mostly common with aftermarket fuel pumps. The way to deal with a hard start issue caused by fuel pressure during cranking, you can either have someone with a Smarty flash the ECM to stop the fuel pump while cranking, have a dealer do the same thing for money, or install a $5 relay in the fuel pumps wiring. This only if you are having hard starts for that reason.
So if you're asking about what's the "right" fuel pressure.....I have my fuel pressures set up at 19 idle and 16 WOT. After years of reading and researching, I have come to the obvious conclusion that I needed to set my fuel pressure that way because 1) OEM fuel pressure specs are already at 15 idle and 10 WOT, 2) the VP's overflow valve is factory set from Bosch at 14-16 psi, 3) the VP is ONLY cooled by fuel so for that reason fuel must pass by the VP at ALL TIMES to keep it cool, and 4) with my settings fuel is always passing through the VP, 5) this somewhat new approach is now heavily considered by many aftermarket companies where before it was considered that as long as you had 10 psi, you were good.
Trending Topics
I have run my fuel pressure at a constant 7 PSI for the last 10 years. I guess I am just lucky or I don't buy into to fuel pressure myth. I lost one VP44 for electrical problems but am not worried about the replacement pump with the better electronics. To each his own.
I have run my fuel pressure at a constant 7 PSI for the last 10 years. I guess I am just lucky or I don't buy into to fuel pressure myth. I lost one VP44 for electrical problems but am not worried about the replacement pump with the better electronics. To each his own.

Thread
Thread Starter
Forum
Replies
Last Post
jmlcolorado
3rd Gen High Performance and Accessories (5.9L Only)
9
Dec 16, 2009 04:43 AM
PourinDiesel
3rd Gen High Performance and Accessories (5.9L Only)
15
Jun 16, 2008 09:51 AM
Camarogenius
Performance and Accessories 2nd gen only
19
Mar 29, 2007 10:44 AM
snakefarmer
3rd Gen Engine and Drivetrain -> 2003-2007
8
Jan 3, 2006 05:29 PM





