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My homemade Boost controller install...

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Old Jan 16, 2008 | 06:12 PM
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My homemade Boost controller install...

Just got done putting it in and after a trip to Home Depot, a performance shop for high pressure hose, and $30, its working perfectly.. Heres some pics. If you have any questions feel free to ask! Its not the cleanest job i have done, but ill clean it up after i play with it a bit.

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Old Jan 16, 2008 | 06:40 PM
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Isn't the gauge hard to read when you're driving? Haha j/k. Did you just use a needle valve?

Andy
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Old Jan 16, 2008 | 06:52 PM
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i couldnt find a needle valve with a high enough max PSI, so i just used a ball valve. Yeah the guage is pointless but i didnt have anything to plug the hole with so i just left it, for now.
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Old Jan 16, 2008 | 07:14 PM
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From: In Oroville, Ca., same house for past 46 yrs!
how does this fool anything? I must be missing something here.

Also, why would you need "high pressure hose" for this item, regular fuel hose takes the pressure easily doesn't it?

I built a pressure regulator with vent similiar to what you have which doesn't open until a preset pressure, like 35-or 40 psi is reached, then when the boost is gone, like lifting off the throttle, the regulator closes and the vent takes care of the wastegate pressure so it closes.

Less than $10.00 in parts and used fuel hose.
Attached Thumbnails My homemade Boost controller install...-boost-controller-001comp.jpg   My homemade Boost controller install...-boost-controller-007comp.jpg   My homemade Boost controller install...-boost-controller-008comp.jpg  
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Old Jan 16, 2008 | 08:02 PM
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Its not really fooling anything. This is purely mechanical and restricts air flow to the wastegate so it doesnt open completely as quickly. I was at 38ish PSI before this mod and now im at 48ish almost 50 PSI
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Old Jan 16, 2008 | 08:26 PM
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They have inline boost controllers at www.boostcontroller.com.
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Old Jan 16, 2008 | 08:29 PM
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Originally Posted by kblranch
They have inline boost controllers at www.boostcontroller.com.
Yeah i saw that site, the cheapest one they have is like $75 plus shipping. I made mine in , total work hours=1 and for $30
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Old Jan 16, 2008 | 08:47 PM
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I took a brass elbow ( free from work ) and drilled it and tapped it. Installed an allen screw ( plenty laying around at work as well! ) in the newly tapped hole that will close off the passage variably, and there you have it! A FREE adjustable boost controller!
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Old Jan 16, 2008 | 09:03 PM
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Originally Posted by vzdude
I took a brass elbow ( free from work ) and drilled it and tapped it. Installed an allen screw ( plenty laying around at work as well! ) in the newly tapped hole that will close off the passage variably, and there you have it! A FREE adjustable boost controller!
I did the same, just used the stock elbow though. I think my total cost was .05 for the set screw.
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Old Jan 16, 2008 | 09:06 PM
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Originally Posted by Billm2004
Its not really fooling anything. This is purely mechanical and restricts air flow to the wastegate so it doesnt open completely as quickly. I was at 38ish PSI before this mod and now im at 48ish almost 50 PSI
and at what PSI do we need to start thinking about some head studs???
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Old Jan 16, 2008 | 09:19 PM
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i have been told around 55PSI, Everyone seems to say im safe at 50PSI
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Old Jan 16, 2008 | 09:21 PM
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i was going to do the elbow aslo but i wasnt sure about how and what size screw and something about a bleed hole???? Plus this easy to adjust without getting my hands dirty...lol
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Old Jan 16, 2008 | 10:01 PM
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From: Cummins Technical Center, IN
Originally Posted by soulezoo
I did the same, just used the stock elbow though. I think my total cost was .05 for the set screw.
You guys haven't changed the WG opening point-- it will just open slower at the same pressure.

Unless your set screw is bleeding off boost (like a boost elbow creates a small boost leak), you won't change the pressure, just the rate.

You mod increases the opposition to FLOW-- not the opposition to PRESSURE, which is why it is ineffective as a boost controller.

JMO

Høhn
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Old Jan 16, 2008 | 11:19 PM
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Well.....after several weeks....mine ended up just screwed all the way in. Tops off at about 35 psi. Good enough for me, I guess.
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Old Jan 16, 2008 | 11:27 PM
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HOHN is right tho, the screw just delays how long it takes for the arm to open, not at how much pressure, unless the bleed hole is there.
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