Other Everything else not covered in the main topics goes here. Please avoid brand and flame wars. Don't try and up your post count. It won't work in here.

Breaker box full, how do you add?

Thread Tools
 
Search this Thread
 
Old Feb 16, 2006 | 01:16 PM
  #1  
new2ctd's Avatar
Thread Starter
Registered User
 
Joined: Dec 2005
Posts: 331
Likes: 0
From: DFW
Breaker box full, how do you add?

I have a Square D box, 4 dual pole breakers and 22 singles. It is full to the max.
How do I get one more dual pole out of it without extensive work?

One of the 220's is turned off 350 days a year (hot water heater). Can I join into it and run a welder and the hot water heater at the same time?
Only welding one day every 3 months.

Thanks.
Reply
Old Feb 16, 2006 | 01:29 PM
  #2  
Lary Ellis (Top)'s Avatar
Admin Team Leader
 
Joined: May 2002
Posts: 15,514
Likes: 207
I am not an electrician, but I did drive past a Holiday Inn last night

I would run that welder off it's own circuit if it were me. One way to free up space in a box is to replace a single breaker with a newer double breaker, it takes the same space as a single but will handle 2 lines.

I used a couple on the light circuits in my home, (low load circuits) and left the heavy amp stuff on the larger breakers. Depends on your box as to what is available that would work for you, but I found what I needed in a few minutes at Lowes.

I have some background training in Electronics and I am real comfortable with Electrical so not a problem for me at all. Just be sure to not go over the rated capabilities of your exisiting box.
Reply
Old Feb 16, 2006 | 01:33 PM
  #3  
new2ctd's Avatar
Thread Starter
Registered User
 
Joined: Dec 2005
Posts: 331
Likes: 0
From: DFW
New Breaker

Good deal, I will go find some of these new things.

Thanks for the info.
Reply
Old Feb 16, 2006 | 01:35 PM
  #4  
MCMLV's Avatar
Banned
 
Joined: Nov 2002
Posts: 356
Likes: 0
From: The Garden State
Yea, what Lary said. Not that he is right, He just guessed correctly this time.
Reply
Old Feb 16, 2006 | 01:56 PM
  #5  
Mexstan's Avatar
It's my pot and I'll stir it if I want to. If you're not careful, I'll stir your's as well!
20 Year Member
 
Joined: Dec 2002
Posts: 3,259
Likes: 207
From: Central Mexico.
If the incoming wires are a large enough diameter (wire gauge), why not just tap into them and add a new breaker box?
Reply
Old Feb 16, 2006 | 02:43 PM
  #6  
new2ctd's Avatar
Thread Starter
Registered User
 
Joined: Dec 2005
Posts: 331
Likes: 0
From: DFW
Originally Posted by Mexstan
If the incoming wires are a large enough diameter (wire gauge), why not just tap into them and add a new breaker box?
Cause that equates to, too much work! I know it is the right way, well until Top advised on the 'new' way.

Doesn' that sound much easier.
Reply
Old Feb 16, 2006 | 03:01 PM
  #7  
spunbearing's Avatar
Registered User
 
Joined: Nov 2003
Posts: 603
Likes: 0
From: Central Coast Ca
Before you do anything you need to check the rating on the panel itself. If you have a 100 amp panel it isn't advised to run 250 amps off of it. Ask yourself if it is worth having a fire claim denied by your insurance company.
Reply
Old Feb 16, 2006 | 03:30 PM
  #8  
jrs_dodge_diesel's Avatar
Administrator
 
Joined: Nov 2003
Posts: 4,569
Likes: 40
From: League City, TX
Your best bet would most likely putting in a sub panel for your big load items. Not worth exceeding the spec of your current panel.
Reply
Old Feb 16, 2006 | 04:07 PM
  #9  
electrifried's Avatar
Registered User
 
Joined: Feb 2004
Posts: 176
Likes: 0
From: Columbus, Indiana
Which type sqD? QO? homeline?

You should be able to pull 4 standard single pole breakers and replace them with 2 mini or thinline double single pole breakers leaving you room for a standard double pole for that welder.

Shut the main off before starting work..
Reply
Old Feb 16, 2006 | 04:50 PM
  #10  
Mexstan's Avatar
It's my pot and I'll stir it if I want to. If you're not careful, I'll stir your's as well!
20 Year Member
 
Joined: Dec 2002
Posts: 3,259
Likes: 207
From: Central Mexico.
Originally Posted by electrifried
Which type sqD? QO? homeline?
Shut the main off before starting work..
Why???
Reply
Old Feb 16, 2006 | 05:24 PM
  #11  
jfpointer's Avatar
Registered User
 
Joined: Jun 2002
Posts: 811
Likes: 1
From: Kansas City & Maysville, MO
Originally Posted by Mexstan
Why???
Tapping fingers, waiting for Shovelhead to answer with a .jpg...
Reply
Old Feb 16, 2006 | 05:29 PM
  #12  
turbox2's Avatar
Chapter President
 
Joined: Sep 2005
Posts: 120
Likes: 0
From: Spencer, Indiana
Originally Posted by electrifried
Which type sqD? QO? homeline?

You should be able to pull 4 standard single pole breakers and replace them with 2 mini or thinline double single pole breakers leaving you room for a standard double pole for that welder.

Shut the main off before starting work..
Thats the ticket I would prefer doing this to a 200 amp panel though.
Reply
Old Feb 16, 2006 | 05:48 PM
  #13  
electrifried's Avatar
Registered User
 
Joined: Feb 2004
Posts: 176
Likes: 0
From: Columbus, Indiana
Do the math guys. 30 spaces used. That would mean unless someone special ordered the box, it is at least a 150 amp. 150a boxes are not very common, which leads me to believe it is a 200.

The number and size of breakers in a box will not mean fire if the box has a main. The main overcurrent device is sized to protect that box.


With 30 spaces in the box there has to be a main because of the 6 switch rule on a incomming service.

If it is a main lug panel and not protected upstream it would be time to get out the hot dogs and wiene sticks
Reply
Old Feb 16, 2006 | 06:25 PM
  #14  
turbox2's Avatar
Chapter President
 
Joined: Sep 2005
Posts: 120
Likes: 0
From: Spencer, Indiana
Originally Posted by electrifried
Do the math guys. 30 spaces used. That would mean unless someone special ordered the box, it is at least a 150 amp. 150a boxes are not very common, which leads me to believe it is a 200.

The number and size of breakers in a box will not mean fire if the box has a main. The main overcurrent device is sized to protect that box.


With 30 spaces in the box there has to be a main because of the 6 switch rule on a incomming service.

If it is a main lug panel and not protected upstream it would be time to get out the hot dogs and wiene sticks

I did do the math, Im not worried about a fire just the problem of tripping the main. Without seeing the box and what size breakers are in it, it is hard to say whats OK.
Reply
Old Feb 16, 2006 | 07:12 PM
  #15  
boostjunkie1's Avatar
Registered User
 
Joined: Feb 2006
Posts: 886
Likes: 0
From: Between SC,TN,VA!!!
I would definatly go with the piggy-back style breaker, but make sure that you have a 200A service. I work in heavy/commercial Electrical Field and no matter the upstream protection-------safety first !!!

And by the way it sounds you will be using it, not a problem!
Reply



All times are GMT -5. The time now is 08:03 PM.