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Leaking Door Seals

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Old 05-17-2011, 10:13 AM
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Leaking Door Seals

I've been having a problem of ail leaking past my door seals (04 2500 quad cab), while driving in high winds. The noise can drive you crazy. Anyone else have this problem? Is there a better place, other than the dealer to purchase new seals? Has anyone tried "tweaking" the door, and has a good meathod of doing so? Thanks, Jim.
Old 05-17-2011, 01:48 PM
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Welcome to dodge, mine is that way and has been since new. Tried new seals, adjusting doors, having worked on aircraft for 50 years seemed to helped, as I can't hear all the wind noise.
Old 05-18-2011, 08:17 PM
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my 2005 front driver door does have an air leak, however the door fits even with the body so i do not want to adjust the door in.

so i installed a strip of sticky soft foam on the door so it mates with the rubber door seal.

help the problem about 75%

now i run the radio with 60% to the drivers side and 40% to the front.

This combination plus (maybe i am getting used to the noise but i get along with the truck fine) we are buddies now.

we bond more each time i fill the tank am getting 21-23 mpg.
my old chevy 3/4 ton got around 11-12 mpg.

so i can take a little wind noise for that mpg.

I do like the truck and mama thinks it is comfortable so all is good.
Old 05-22-2011, 12:16 AM
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Drive with the windows down... I got that problem too, been wondering what to do as well.
Old 05-22-2011, 07:18 PM
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Something to think about.... I am a nut about having a quiet ride, so I put noise dampenng mat on the interior of the entire cab. This includes the roof. I had a bad wind noise from the drivers door and could not isolate the problem even after many hours of looking. I took a vaseline print of the door seal on the jamb and there was a clear contact point all of the way around. On day on a trip through Utah in December (very cold) i had the wind noise bad. I turned off the defroster and suddenly it got a lot better. The vent behind the rear seat was covered intentionally with Dyna mat and the cab could not vent so when I was drawing outside air in, it had no place to go except through the door seal... hence the wind noise.
Most of the time I am on recirculation setting, which would not cause the pressure build up...But the only way to get defrost is from outside air.
Just food for thought if anyone else has been just a bit over the top in sealing the cab.
Old 05-22-2011, 07:37 PM
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If I recall correctly there is a TSB about door seals not being properly installed from back around 03/04.
Old 05-23-2011, 12:40 AM
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My 2005 had a TSB on the front door seals. The original seals would get torn by the door rubbing on them, causing an air leak and noise. There is a redesigned seal that fixed the problem. Mine was fixed under warranty but the seals were not expensive and they're easy to R&R. Might be worth asking the dealer to see if your 2004 has the same issue? The new seals really did fix the problem on my truck
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