3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!

Homemade 6" Air intake, AKA the "whistler", tech write-up **Part 2**

Old 08-22-2007, 08:12 PM
  #61  
Registered User
 
Goober's Avatar
 
Join Date: Mar 2007
Location: Burleson ,TX
Posts: 163
Likes: 0
Received 0 Likes on 0 Posts
53 *****'s I pmed you.
Old 09-04-2007, 12:39 PM
  #62  
Registered User
 
jpherr's Avatar
 
Join Date: Jun 2007
Location: Raleigh
Posts: 14
Likes: 0
Received 0 Likes on 0 Posts
Here is the plate that I made, I need to take a couple pics of it installed.





Its amazing how audible the turbo is after this upgrade. Thanks 53 ****** for the part numbers.
Old 09-04-2007, 12:59 PM
  #63  
Registered User
Thread Starter
 
53 willys's Avatar
 
Join Date: Mar 2005
Location: Utah
Posts: 6,259
Likes: 0
Received 1 Like on 1 Post
Good work that looks nice
I still dont have the new Shield on my own truck.... just to busy, it's hard to watch a 4 month old and do metal work at the same time
Old 10-06-2007, 10:28 AM
  #64  
Registered User
 
Springer's Avatar
 
Join Date: Feb 2007
Location: wappingers falls NY
Posts: 148
Likes: 0
Received 0 Likes on 0 Posts
I ordered the parts needed to make mine , The price on the elbo and tubing has gone up maybe we are causing a shortage But I have did get the filter for 56 $ . Have a friend who sells Amsoil
Old 10-17-2007, 11:56 AM
  #65  
Registered User
 
Springer's Avatar
 
Join Date: Feb 2007
Location: wappingers falls NY
Posts: 148
Likes: 0
Received 0 Likes on 0 Posts
everything is here. I will be assembling it this weekend . I dont know if it was mentioned here or not but ,Why did they put a Brillo pad in with the tubing? only thing I could think of was to give a satin brushed look but since I plan on using a buffing wheel and some ruge on the tubing to polish it up a bit. Decided it would It make a nice little thinking of you present for my wife ... She was so appreciative

Has anyone ever used the low temp aluminum welding rods? kind you use with common propane torch.I bought some last week . Since my mig welder isnt set up for aluminum thought I'd give a try for the sensor bung. Figuired it cant be any harder than gas welding or brazing.
Old 10-17-2007, 12:20 PM
  #66  
Registered User
Thread Starter
 
53 willys's Avatar
 
Join Date: Mar 2005
Location: Utah
Posts: 6,259
Likes: 0
Received 1 Like on 1 Post
I dont have any experience's with brazing aluminum...let us know if or how it works...

yeah the brillo pad is for polishing the tubing.
Old 10-17-2007, 12:42 PM
  #67  
Chapter President
 
haloman's Avatar
 
Join Date: May 2002
Posts: 3,529
Likes: 0
Received 0 Likes on 0 Posts
Is parts list on the original post still valid for the intake?
Old 10-17-2007, 01:12 PM
  #68  
Registered User
Thread Starter
 
53 willys's Avatar
 
Join Date: Mar 2005
Location: Utah
Posts: 6,259
Likes: 0
Received 1 Like on 1 Post
Originally Posted by haloman
Is parts list on the original post still valid for the intake?
yep.......
Old 10-20-2007, 06:18 PM
  #69  
Registered User
 
yellowsp700's Avatar
 
Join Date: Mar 2007
Location: huntington Tx
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
I figured i would add to the list of people installing this intake. Definatly got to give props to ***** for coming up with this really great looking intake. Heres mine that i put on earlier this week and today i built a small shroud for it to keep it in place.



Old 10-20-2007, 09:46 PM
  #70  
Registered User
Thread Starter
 
53 willys's Avatar
 
Join Date: Mar 2005
Location: Utah
Posts: 6,259
Likes: 0
Received 1 Like on 1 Post
looks great!!! did you weld the tubing to the shroud???
Old 10-21-2007, 10:08 AM
  #71  
Registered User
 
yellowsp700's Avatar
 
Join Date: Mar 2007
Location: huntington Tx
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
No i didnt weld it up although if i had a way to, thats a really great idea. The intake goes through the shroud at an angle which keeps the tubing from just sliding back and forth if you understand what im saying. It was just a quick idea i came up with and if i had had a little more aluminum i would have ran the one side all the way up to the radiator then maybe boxed it in. But this intake is really big and i was having problems getting it to clear the hood. This shroud bearly clears by itself. Thanks for the comments.
Old 10-21-2007, 10:12 AM
  #72  
Banned
 
Luvnacumns's Avatar
 
Join Date: Dec 2005
Location: Twin Falls, Idaho
Posts: 5,194
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by yellowsp700
I figured i would add to the list of people installing this intake. Definatly got to give props to ***** for coming up with this really great looking intake. Heres mine that i put on earlier this week and today i built a small shroud for it to keep it in place.



Wow nice work....!!
Old 10-21-2007, 09:39 PM
  #73  
Registered User
 
rynemurch's Avatar
 
Join Date: Mar 2007
Location: Henderson KY
Posts: 322
Likes: 0
Received 0 Likes on 0 Posts
I just ordered everything and was just wondering if you drill a hole a push the air sens in? If so what size hole do I drill? I havent looked at it so I dont know how it is hooked up on my factory box!
Old 10-21-2007, 10:17 PM
  #74  
Registered User
Thread Starter
 
53 willys's Avatar
 
Join Date: Mar 2005
Location: Utah
Posts: 6,259
Likes: 0
Received 1 Like on 1 Post
Originally Posted by rynemurch
I just ordered everything and was just wondering if you drill a hole a push the air sens in? If so what size hole do I drill? I havent looked at it so I dont know how it is hooked up on my factory box!
1/2" is the hole size....
Old 10-21-2007, 11:06 PM
  #75  
Registered User
 
OldSmokey's Avatar
 
Join Date: Apr 2004
Location: Sturgis SD
Posts: 1,609
Likes: 0
Received 0 Likes on 0 Posts
yellowsp700, would you happen to have any specs for your shield. Ive got some sheet aluminum just laying around, and if you had any measurments that would save me alot of time. Thanks joel

Thread Tools
Search this Thread
Quick Reply: Homemade 6" Air intake, AKA the "whistler", tech write-up **Part 2**



All times are GMT -5. The time now is 08:35 PM.