3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!

CFM+ install

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Old Feb 16, 2008 | 06:28 PM
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CFM+ install

With all the talk lately on the boards about intakes, I decided to upgrade my stock intake.

I decided on the CFM+ Carbon Fiber look alike with the three ports tapped in the back.



Due to my work, and personal life, I was a little slow in getting it installed.
I had some time today, so I decided to tackle the project.

The kit from CFM+ was VERY complete.
It comes with everything needed to do the install and Hand tool requirements are minimum.



There are 3 plugged pre-tapped ports on the back available for use.



After a quick inventory, and reading the installation instructions, it was time to get busy.
This installation was done on a 2007 5.9L. Here’s a before picture.



First step is to remove the negative leads on both batteries. 10mm
Then remove the dipstick bolt, and rotate it out of the way. 10mm.
Remove the nut and washer that holds the wiring harnesses on the back of the stock intake, and remove the harnesses from the stock intake. A screwdriver may help.



Loosen the boost hose clamp. 11mm



Remove the 4 bolts holding the stock intake in place. 10mm



Remove the stock intake from the truck. The wiring harness stud will be used in the new CFM+ intake, now is a good time to swap it over.




I was able to leave the wiring to the heater block intact, and swing it out of the way.
Remove the Graphite gasket, and scrape any remaining gasket material from the mating surface.

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Old Feb 16, 2008 | 06:29 PM
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Loosening the bolts closest to the block caused some rust and debris to fall into the intake, plus a little gasket material invariably finds it’s way in there, so I used a Shop Vac to clean up the intake before proceeding.



Place the new Factory Graphite gasket on the manifold, then the heater block, and to save trouble fitting it on later, (Clearance to the valve cover is tight.) the Aluminum reinforced gasket on top of the heater block. Install the studs by hand at first to get the threads started. Then use the 2 13mm nuts tightened against each other to tighten each stud into the manifold.



Before installing the CFM+ check the tightness of the 3 port plugs (3/16 allen wrench) or install fittings to the ports you wish to use. Your wiring harness stud should also be installed before this step.

Install the CFM+ on the studs, and start the end into the boost hose



Using the provided Flat washers and self locking nuts (13mm) snug the CFM+ down, then torque evenly to 140 in. lbs.



Place the wiring harnesses and washer on the wiring harness stud, and tighten nut.



Rotate the dipstick tube to its new mounting point. Start the dipstick-mounting bolt by hand to keep from cross threading, and then tighten with wrench.



Tighten boost hose clamp to 100 in. lbs.



Reconnect negative battery leads.



Finished install



Any questions, post them up here, or PM me!!
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Old Feb 16, 2008 | 06:32 PM
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From: indiana
dang i don't think my engine looked that clean from the factory
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Old Feb 16, 2008 | 06:35 PM
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nice write up, that along with a grid heater delete will by my next mods
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Old Feb 16, 2008 | 06:40 PM
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Originally Posted by cgmorgan06
nice write up, that along with a grid heater delete will by my next mods
Thanks, man!
Have they worked out how to keep the Grid heater delete from throwing codes?
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Old Feb 16, 2008 | 06:43 PM
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From: Stephenville/Llano, TX
Originally Posted by wildcat
Thanks, man!
Have they worked out how to keep the Grid heater delete from throwing codes?
I thought that I read somewhere that just disconnecting the wires wasnt throwing code??? Maybe I'm wrong. Im sure some other people will chime in.
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Old Feb 16, 2008 | 07:14 PM
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Originally Posted by cgmorgan06
I thought that I read somewhere that just disconnecting the wires wasnt throwing code??? Maybe I'm wrong. Im sure some other people will chime in.
I've had a delete for a month and a half with no codes. CFM+ is next.
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Old Feb 16, 2008 | 07:16 PM
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Great write-up and pics.
Only thing I don't like about the CFM is the studs on the valve side.
Tends to scrape your wrist when doing injector #2.
Wonder if a guy could use the original bolts on that side?

J.D.
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Old Feb 16, 2008 | 07:32 PM
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From: MD
for the grid delete just remove the two + battery cables and leave the relay and ecm wires in place. then when it gets cold out simply plug in your block heater and you wont get any codes.

what triggers the code is if the wait to start light comes on when it gets cold, that triggers the heater grid to cycle and if its not hooked up the ecm wont see the voltage drop from it so it sets a code.

simply keep the wait to start light from coming on and you wont have any codes.
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Old Feb 16, 2008 | 07:53 PM
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From: LaGrange, Texas
Nice writeup...I love my CFM+... the main thing I enjoy about it is how quickly the egts drop when coasting to a stop to kill the truck. Before I would have to wait for the egts to go below 350*, but now I sit at 275* by the time I stop the truck to kill it. Noticed slightly better spoolup, nice egts cruising, and i've had no issues whatsoever...good choice!
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Old Feb 16, 2008 | 08:37 PM
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From: Old Norte Mexico
Originally Posted by Ghost Ram
what triggers the code is if the wait to start light comes on when it gets cold, that triggers the heater grid to cycle and if its not hooked up the ecm wont see the voltage drop from it so it sets a code.

simply keep the wait to start light from coming on and you wont have any codes.
Must be different on my '03. My wait-to-start light lights up almost daily, and the voltage gauge shows the normal drop in voltage you would have if the heater grid was installed. The kicker is, my heater grid is in the little storage compartment under the back seat and a nice blue grid delete is in its place.
No codes, no electrical smoke, no truth from the ecm driven voltage gauge.
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Old Feb 16, 2008 | 09:00 PM
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From: Wasilla, Ak
Originally Posted by -JD-
Great write-up and pics.
Only thing I don't like about the CFM is the studs on the valve side.
Tends to scrape your wrist when doing injector #2.
Wonder if a guy could use the original bolts on that side?

J.D.
Yes, you can. That's what I did when I changed injectors. Those studs are a pain to get back out, once they're in.
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Old Feb 16, 2008 | 09:12 PM
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Good info on the Grid heater delete.

Thanks for the compliments!
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Old Feb 17, 2008 | 07:40 AM
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From: Dallas,TX
I thought mine was clean


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Old Feb 17, 2008 | 08:59 AM
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From: Tomball, Texas
Great writeup! Looks sharp!

MikeyB
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