3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

Transfer Case Fill Plug.

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Old Mar 15, 2009 | 06:14 PM
  #1  
tool's Avatar
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Transfer Case Fill Plug.

I went to change my Transfer Case oil the other day and before I drained it I noticed the fill plug had a large Torx head on it.

So I aborted that mission, thought I better not drain it if I can't fill it back up!

Anybody know what size this is so I can go buy an insert socket to fill it?

Thanks.
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Old Mar 15, 2009 | 07:48 PM
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rockcrawler304's Avatar
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Mine just used an allen wrench for both drain and fill. Are you sure you looked at the right plug?
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Old Mar 15, 2009 | 07:48 PM
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Mine has a hex socket head, are you sure you are looking at the right plug? The fill plug is about mid way up the back.
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Old Mar 15, 2009 | 09:30 PM
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From: wisconsin
its an 8mm allen head i had to tap it in with a hammer and it worked great the drain is on the bottom then you fill through the one that is in the middle of the case
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Old Mar 15, 2009 | 11:00 PM
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I think it's 17mm, but don't quote me. I used a metric bolt head with a nut welded on the end. Lots cheaper than buying the tool.
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Old Mar 16, 2009 | 01:41 AM
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I think the NV was 17mm, and I thought the transfer case was 10mm, but I could be mistaken.
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Old Mar 16, 2009 | 07:31 AM
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I just did mine yesterday. NV 271 and it was a 10mm allen head.
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Old Mar 16, 2009 | 08:02 AM
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Both the xfer case and the tranny are allen heads, 17mm for tranny and 14mm for the xfer case.

CD
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Old Mar 16, 2009 | 11:23 AM
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Hmmm, well now I feel a bit silly...

I was under there replacing some U-joints a couple weeks ago and thought I better change t-case oil any time soon.

Remember looking up and seeing a Torx Fill plug and thinking uh oh, I don't think I have a Torx socket that big.

I'll take another look and see I guess.
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