3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

Steering Gear Box Output Shaft Broke

Thread Tools
 
Search this Thread
 
Old 10-10-2014, 06:28 AM
  #1  
Registered User
Thread Starter
 
driftingfly's Avatar
 
Join Date: Dec 2005
Location: Elk Plain, WA.
Posts: 81
Likes: 0
Received 0 Likes on 0 Posts
Steering Gear Box Output Shaft Broke

Help - Steering Gear Box Output/Pitman Shaft Broke

Does anyone know why this would occur, especially with a RedHead box?

After stopping for fuel yesterday I noticed my steering wheel off-centered by approximately 1/4 turn. I looked at the tie rod assembly & adjuster and everything looked tight. I continued home cautiously for the next 50 miles around some very sharp and high curves, without problem; however, as soon as I stopped to back in my driveway I heard a loud pop and then no steering. The steering gear box (RedHead) output/pitman shaft had completely broke. At closer inspection, judging by the discoloration, it appeared to have been partially cracked for some time. This could have been extremely serious, had it broken anywhere else. Why & how do we keep this from happening again? Thanks everyone ahead of time!!!
Old 10-12-2014, 08:43 AM
  #2  
There is no G. There is no G. Repeat after me, THERE IS NO G!
 
Shorts's Avatar
 
Join Date: Jan 2006
Location: Texas
Posts: 1,688
Received 1 Like on 1 Post
That's interesting the output shaft broke. Usually it is tie rod ends that are the weak link. First thing I wonder if the metallurgy if the sector shaft was defective. Next thing I wonder is how much your steering linkage/axle is moving under there. Do you have a steering box stabilizer on the truck?

It makes sense though that a steering part failed at low/no speed. That is when parts are under the most pressure because the tires are not rotating to alleviate steering input pressure.

Have you called Redhead yet? What did they think about the break?
Old 10-12-2014, 09:03 PM
  #3  
Advocate of getting the ban button used on him...
 
rockcrawler304's Avatar
 
Join Date: Aug 2005
Location: Live Oak Texas
Posts: 5,081
Received 8 Likes on 8 Posts
Definitely call red head! I have never seen one of there sector shafts break. Take several GOOD pics of it and try to show the discoloration and ask if you can email them to them.
Old 10-13-2014, 10:32 PM
  #4  
Registered User
Thread Starter
 
driftingfly's Avatar
 
Join Date: Dec 2005
Location: Elk Plain, WA.
Posts: 81
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by rockcrawler304
Definitely call red head! I have never seen one of there sector shafts break. Take several GOOD pics of it and try to show the discoloration and ask if you can email them to them.
These are the initial pic's I took showing the broken sector shaft and pitman arm Steering Gear Box Output Shaft Broke-image-2174043376.jpg
Attached Thumbnails Steering Gear Box Output Shaft Broke-image-266494392.jpg  
Old 10-16-2014, 05:15 PM
  #5  
There is no G. There is no G. Repeat after me, THERE IS NO G!
 
Shorts's Avatar
 
Join Date: Jan 2006
Location: Texas
Posts: 1,688
Received 1 Like on 1 Post
Can you get a picture of the sector shaft from underneath please?
Old 10-17-2014, 07:07 PM
  #6  
Advocate of getting the ban button used on him...
 
rockcrawler304's Avatar
 
Join Date: Aug 2005
Location: Live Oak Texas
Posts: 5,081
Received 8 Likes on 8 Posts
Originally Posted by Shorts
Can you get a picture of the sector shaft from underneath please?
Agreed.
Try to get one looking straight up at the bottom of the shaft.
Old 10-25-2014, 12:09 PM
  #7  
Registered User
 
VICIOUS FISHER's Avatar
 
Join Date: Feb 2009
Location: THE ROCK - WEST COAST B.C.
Posts: 136
Likes: 0
Received 0 Likes on 0 Posts
I saw a few boxes/shafts like this in the scrap bin at Steering Solutions, when I asked Randy he said that they (Dodge) had continued to upgrade the steering/steering box until the next weakest link goes. However the poor geometry which is really the cause was never corrected. I believe he said that they upgraded the sector shaft to 1.25" from 1" because of this problem. He knows his stuff! I have a Steering Solutions Box, which he built himself.
Old 11-01-2014, 10:36 AM
  #8  
Registered User
 
DodgeChallenger's Avatar
 
Join Date: Apr 2010
Location: Salmon Arm, BC Canada
Posts: 322
Likes: 0
Received 0 Likes on 0 Posts
This is scary! And you say this is a Dodge piece not aftermarket?
Old 11-01-2014, 10:37 AM
  #9  
There is no G. There is no G. Repeat after me, THERE IS NO G!
 
Shorts's Avatar
 
Join Date: Jan 2006
Location: Texas
Posts: 1,688
Received 1 Like on 1 Post
Originally Posted by DodgeChallenger
This is scary! And you say this is a Dodge piece not aftermarket?
OP said it was a Redhead box.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
azhomebldr
HELP!
5
07-01-2009 04:07 PM
morkable
3rd Gen High Performance and Accessories (5.9L Only)
20
08-21-2007 12:50 AM
adidasman23
24 Valve Engine and Drivetrain
2
11-21-2005 09:34 PM
Gabe
24 Valve Engine and Drivetrain
3
05-04-2004 11:44 PM



Quick Reply: Steering Gear Box Output Shaft Broke



All times are GMT -5. The time now is 07:47 AM.