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-   -   FCA Screw Sizes (https://www.dieseltruckresource.com/forums/3rd-gen-engine-drivetrain-2003-2007-102/fca-screw-sizes-293432/)

cincydiesel Aug 8, 2011 04:11 PM

FCA Screw Sizes
 
Could someone please tell me what size the screws are on the back of the FCA. I'm about to throw the whole CP3 down the street.

Adaminak Aug 8, 2011 10:12 PM


Originally Posted by cincydiesel (Post 3004000)
Could someone please tell me what size the screws are on the back of the FCA. I'm about to throw the whole CP3 down the street.

They're Torx bits...T-15 if I remember correctly.

madhat Aug 9, 2011 01:18 AM

No, they're bigger than that. T 25 or 27.

Eric, tap the bolt on the sides first, not on the bolt face, but the smooth round part... give it a few good wacks. I used a piece of flat metal stock to go down the top to hit them. After I gave it a few shots, they came off easy as pie. Before I did that, I rounded off 3 bits.

The metals are different, and the bond together. That's why it's so hard to get off.

cincydiesel Aug 9, 2011 07:55 AM


Originally Posted by madhat (Post 3004255)
No, they're bigger than that. T 25 or 27.

Eric, tap the bolt on the sides first, not on the bolt face, but the smooth round part... give it a few good wacks. I used a piece of flat metal stock to go down the top to hit them. After I gave it a few shots, they came off easy as pie. Before I did that, I rounded off 3 bits.

The metals are different, and the bond together. That's why it's so hard to get off.

I ended up using a good set of vise grips to break them loose. I too rounded off all three[verymad] T-25 was the actual size but still ended up rounding off the heads. I was bout ready to take a sledge to it

Adaminak Aug 9, 2011 11:14 PM


Originally Posted by madhat (Post 3004255)
No, they're bigger than that. T 25 or 27.

Sorry 'bout that [redface]. Now I need to figure out what fuel system component on what vehicle has the T15 screws I'm thinking of that don't want to come off!

kainedogg Feb 16, 2012 03:01 PM

No its an old thread but wish me luck as I try my T-25 luck.

cincydiesel Feb 16, 2012 06:34 PM

Try tapping the heads with hammer just a little before loosening the bolts.

Sent from my DROID BIONIC using Tapatalk

madhat Feb 16, 2012 10:52 PM


Originally Posted by cincydiesel (Post 3079143)
Try tapping the heads with hammer just a little before loosening the bolts.

Sent from my DROID BIONIC using Tapatalk

This works.

I used a piece of chain link fence bar to hit it. Just metal stock...

DodgeRam24V Feb 17, 2012 05:59 AM

why did you change it or take it off?

mine wouldn't start Wednesday, i took it off and banged it on the bench, put it back on and it started. installed a new one last night, starts faster and idles smother now.

i am hopeing that is why it didnt start?

kainedogg Feb 17, 2012 06:19 AM

I have been getting a code (P0251) that may be associated with the FCA so I bought a used one. Rained yesterday so it was a no-go, will try today though. How did you guys get to the bottom screw...to bang it I mean?

madhat Feb 17, 2012 07:08 AM


Originally Posted by DodgeRam24V (Post 3079339)
why did you change it or take it off?

mine wouldn't start Wednesday, i took it off and banged it on the bench, put it back on and it started. installed a new one last night, starts faster and idles smother now.

i am hopeing that is why it didnt start?

I took mine off to upgrade. I have heard of the FCA's sticking. No doubt it cold go bad.


Originally Posted by kainedogg (Post 3079341)
I have been getting a code (P0251) that may be associated with the FCA so I bought a used one. Rained yesterday so it was a no-go, will try today though. How did you guys get to the bottom screw...to bang it I mean?

Take the wheel well liner out, take the tire off if you really want lots of room.

DodgeRam24V Feb 17, 2012 07:22 AM

i put the torx bit in a 1/4" Snap-on deep socket, they have shoulders so the bit will bottom out and not slide all the way in, put it on the screw and tapped the socket with a small hammer, then put on the ratchet and it came right out.

with the wire unplugged there is plenty of room, after i cracked it loose i used a magnet tip screwdriver that the bit fits is.

DodgeRam24V Feb 17, 2012 02:51 PM


Originally Posted by DodgeRam24V (Post 3079339)
why did you change it or take it off?

mine wouldn't start Wednesday, i took it off and banged it on the bench, put it back on and it started. installed a new one last night, starts faster and idles smother now.

i am hopeing that is why it didnt start?

poop! i made a stop during lunch today, it wouldn't fire up. (well it did eventually)

i am pulling the injectors tomorrow and having them all tested Monday. I'll be gone most of the week, should know more by the time i get back from PA

i'm getting code 0251 and it is brand new

dezeldog Feb 19, 2012 09:42 AM

Just a FWIW....when striking a screw or bolt to loosen, it is a good idea to use a piece of brass or some other soft material as not to distort the head of the piece that you are trying to loosen.....HTH

Jim

kainedogg Feb 19, 2012 11:07 AM


Originally Posted by dezeldog (Post 3080080)
Just a FWIW....when striking a screw or bolt to loosen, it is a good idea to use a piece of brass or some other soft material as not to distort the head of the piece that you are trying to loosen.....HTH

Jim

Good info bro. Eventually got mine out, but replacing it, did not fix the problem [nonono]


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