Performance and Accessories 2nd gen only Talk about Dodge/Cummins aftermarket products for second generation trucks here. Can include high-performance mods, or general accessories.

Small Problem Installing Exhaust Brake

Old 11-12-2002, 10:13 PM
  #1  
Registered User
Thread Starter
 
rattle_rattle's Avatar
 
Join Date: Jul 2002
Location: Rising Sun, IN (out in the woods)
Posts: 705
Likes: 0
Received 0 Likes on 0 Posts
Small Problem Installing Exhaust Brake

I received my new PacBrake system and started installation. It requires that the exhaust flange attached to the turbo (5 bolts) be removed and replaced with their V-clamp style flange. Upon removing the bolts that hold the flange to the turbo housing, I came across one that was hard to turn. I was able to get it out about a turn and a half before I lost my nerve and decided I didn't want to twist this bolt off in the housing. Visions of dollar signs started to appear thinking about having to replace the housing. I soaked it down with WD and waited a few minutes. I got the bolt out but the threads are broken in places. I tried screwing one of the good bolts into the hole and it started to bind up too. I cleaned the tapped hole in the housing as best as I could and reassembled it. Should I have used some anti-sieze smurf snot on the bolts? The problem now is I'm afraid to take it back apart!<br><br>I can't imaging what it would be like to disassemble one with some years and miles on it. Mine is a 2002 with only 8500 miles.<br><br>There's more... The PacBrake uses the ECM connector pin 20 for the throttle sensor relay. This requires removal of the 50-pin connector. There is a big yellow sticker on the connector that says VOID. What's this gonna do to the warranty when this sticker is ripped due to removal? I think I already know the answer <br><br>I also got my 4&quot; stainless system today. Geesh! It huge ;D
Old 11-12-2002, 10:38 PM
  #2  
Registered User
 
PapaSmurf's Avatar
 
Join Date: Mar 2002
Location: North East Florida
Posts: 324
Likes: 0
Received 0 Likes on 0 Posts
Re:Small Problem Installing Exhaust Brake

Hello<br> I installed the Jacobs brake on my truck.<br> I would take it back apart and run a tap into the hole and clean up the threads, unless you did that already. <br> I use Anti-seize compound on everything that gets hot. I use the stuff with copper in it. It turns colors from the heat but it seems to do it's job. I have had pretty good luck with it so far. I get it at Advance Auto.<br>Hope this helps <br>See Ya<br>Chris
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Gerry R
3rd Gen Engine and Drivetrain -> 2007 and up
3
08-15-2012 07:20 PM
CruisingRam
General Diesel Discussion
21
01-19-2012 04:45 PM
OldDodgeOwner
Performance and Accessories 2nd gen only
8
04-16-2008 07:15 AM
deere nut
3rd Gen High Performance and Accessories (5.9L Only)
3
10-06-2005 07:44 PM
firstgrp4
3rd Generation Ram - Non Drivetrain - All Years
13
01-13-2005 07:21 AM


Thread Tools
Search this Thread
Quick Reply: Small Problem Installing Exhaust Brake



All times are GMT -5. The time now is 12:58 PM.