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Old 03-18-2004, 10:51 PM   #1
DesertRat93
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Join Date: Oct 2003
Location: Saint George, UT
Posts: 73
dana 80 upgrade

I think my dana 70 is about to give it up. Lots of play between the pinion and ring gear. The pinion turns about a half turn before it catches. Not good. I've noticed it getting progressivly worse since I've owned the truck. Time to replace it before it strands me. I can get a dana 80 with 4.10 and LSD from a '97 dually CTD for a really good deal. I was wondering if there is a difference in width between a dually axle and a single wheel axle. And if so, what is the difference?

I'm also aware of the bigger 9/16" lug studs on the newer axles. I think I can use old body Furd F'd350 4x4 front studs in my front rotors so they will match the new rear axle stud size.
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1993 W250 ext. cab shortbed, Skyjacker lift, x-over steering, track bar, 325/65/18 Nitto Terra Grapplers on 18x10's, Bilsteins, 4.10's limited slip rear, rear disk brakes, NV4500, FastCoolers, dual fuel tanks, 3200 gsk, AFE, HX35/40-12cm/ BHT3B-22cm Twins, ported exhaust manifold & turbine housing, full 5" exhaust, DiPricol EGT/PSI on a-pillar, Isspro tach on column, AFC arm mod, fuel pin to max, 3/16" timing, POD's, 275,000 mi, fire rings, headstuds, HD valve springs, 65 psi
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Old 03-19-2004, 08:37 AM   #2
Alec
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Join Date: Apr 2002
Location: Northwest MA
Posts: 1,164
I don't know if the wms distance will be okay for you or not, but I THINK it is a little wider -- guy who did a swap the other way said he had to space out the dually wheel for tire clearance to the springs. I also remember reading something about it being a pain to modify the e-brake cables and spring clamps to make the 80 fit?

There is a guy running an 80 on his old first gen, though, who posts on www.diesel-central.com, so it can, like most anything with enough patience, be done.

By the way -- I don't think it is backlash causing your play, because you'd have to be missing teeth to make half a turn, rather a combination of things including a worn out carrier -- check out Redleg's posts about the cross pin coming out of his carrier and jamming into the pinion . . .
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'91.5 W250, Getrag, 3.54 axles. AFC eccentric @ max, spring @ 0 pre-load, thin washer; 1.9+mm timing; 1/2 turn on fueling screw; cam ground AFC lever; "negative torque" spring removed from governor lever. Hx-35 12cm W/G turbo. Pyro pre-turbo. 4" Exhaust DP-back; BHAF; 2nd gen fuel heater.
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Old 03-19-2004, 08:37 AM
 
 
 
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