Performance and Accessories 2nd gen only Talk about Dodge/Cummins aftermarket products for second generation trucks here. Can include high-performance mods, or general accessories.

Twin Turbo pipe size

Old 06-26-2009, 09:20 AM
  #1  
Registered User
Thread Starter
 
YOUNG GUNS15's Avatar
 
Join Date: Nov 2008
Location: utah
Posts: 128
Likes: 0
Received 0 Likes on 0 Posts
Twin Turbo pipe size

i have been looking around for a shop that can bend the cold pipes for a twin turbo setup and i finally found one. and was curious to what diameter works the best performance, and fit in the engine compartment. i was looking at 4'' cold pipes but i was thinking it was kinda overkill
Old 06-26-2009, 01:22 PM
  #2  
Registered User
 
Brendan's Avatar
 
Join Date: Sep 2006
Location: Powell River
Posts: 464
Likes: 0
Received 0 Likes on 0 Posts
I'm not sure on the exact size, but I do know 4 inches is way to big, I they are 3 inches or a little smaller yet. I would imagine that they would be a similar size to your current intercooler pipes.
Old 06-26-2009, 03:15 PM
  #3  
Registered User
 
BigErksG2's Avatar
 
Join Date: Feb 2007
Location: Pasadena, MD
Posts: 1,780
Likes: 0
Received 0 Likes on 0 Posts
for a daily driver, 3 inch works great because you keep the velocity going. 4 inch would be for more of a competition application. mine are 3 inch and I have no flow problems on the intake side.
Old 06-26-2009, 04:08 PM
  #4  
Registered User
 
RowJ's Avatar
 
Join Date: Apr 2004
Location: Texas/Oklahoma Border
Posts: 8,234
Likes: 0
Received 1 Like on 1 Post
You want to maintain size, when possible, throughout entire system.
Piping for air filter to the primary turbo will be 4" or 5" depending on which turbo you use for a primary. Pick your air filter to match the size of the primary inlet.
Primary to Secondary will probably be 3" with a flair to 4" at the secondary inlet.
Never create a restriction by using cool piping bigger than inlet size on the turbo it goes to.
You can open it up, at the turbo inlet, if required, but never reduce it.

RJ
Old 06-26-2009, 05:03 PM
  #5  
Registered User
 
Fishin2Deep4U's Avatar
 
Join Date: Mar 2002
Location: The Great Northwest!
Posts: 1,276
Likes: 0
Received 0 Likes on 0 Posts
I like 3.5". It matches up better to the flange sizes and it's just a natural fit. Even the hot pipe I prefer as 3.5".


Intake pipe should match the primarily inlet as mentioned. But 4" is just making you have to fill a bigger void. It will work, but takes longer for the primary to catch up.

Dave
Old 06-28-2009, 09:47 AM
  #6  
Registered User
Thread Starter
 
YOUNG GUNS15's Avatar
 
Join Date: Nov 2008
Location: utah
Posts: 128
Likes: 0
Received 0 Likes on 0 Posts
thanks! this really helps alot! i am in the process of building twins and the piping is my main hang up both hot and cold... im shure i can build my own hot pipe but the cold pipes are another story.

The primary turbo is going to be a HT3B and the secondary is the stock HX35.
Old 06-28-2009, 01:39 PM
  #7  
Registered User
 
HOHN's Avatar
 
Join Date: Apr 2003
Location: Cummins Technical Center, IN
Posts: 6,564
Likes: 0
Received 6 Likes on 5 Posts
I'd match the cold pipe size to the outlet of your big turbo. Do NOT put a transition at the big charger outlet-- do it at the small charger inlet.

3.5" sounds good to me, too.

JMO
Old 06-28-2009, 10:55 PM
  #8  
Registered User
 
BigErksG2's Avatar
 
Join Date: Feb 2007
Location: Pasadena, MD
Posts: 1,780
Likes: 0
Received 0 Likes on 0 Posts
even if the inlet on the 35 is 4 inch, how big is the actual inlet on the turbine? I would rather do a 3 inch (the size of the outlet on a 3b) and keep things moving smoothly. Velocity is very important in street twins.
Old 06-29-2009, 11:10 PM
  #9  
Registered User
Thread Starter
 
YOUNG GUNS15's Avatar
 
Join Date: Nov 2008
Location: utah
Posts: 128
Likes: 0
Received 0 Likes on 0 Posts
im looking at a do it yourself cold pipe setup from source automotice on ebay, it looks legit, and its a fairly reasonable price! about 180$ i dont know the pipe size but i think im going to go that route
Old 06-30-2009, 06:26 AM
  #10  
Registered User
 
gwhammy's Avatar
 
Join Date: Dec 2003
Location: NE,Missouri
Posts: 733
Likes: 0
Received 0 Likes on 0 Posts
I used 3 inch on mine. On the he inlet I used a 4 inch by 3inch silicone 90 then two 3 inch aluminum 90's welded together to get to the outlet on the 3b. It's more compact than most but I needed to clear the on board aircompressor mounted above the alt. With this only one weld is needed but if you had no access to a welder you could use one more silicone coupler and have no welds.
Old 06-30-2009, 07:29 AM
  #11  
Registered User
 
RowJ's Avatar
 
Join Date: Apr 2004
Location: Texas/Oklahoma Border
Posts: 8,234
Likes: 0
Received 1 Like on 1 Post
Originally Posted by YOUNG GUNS15
im looking at a do it yourself cold pipe setup from source automotice on ebay, it looks legit, and its a fairly reasonable price!
Have seen several of RIP's set ups on 24v's.... using their HX-35 on top. They are very nice.
Make sure the "Air Filter to Primary Turbo" is the right size for your HT3B inlet.
All the ones I've seen were set up for S400's and used straight 5" piping, I believe.

RJ
Old 06-30-2009, 10:09 AM
  #12  
Registered User
 
olddodgetruck's Avatar
 
Join Date: Jun 2006
Location: rhode island
Posts: 280
Likes: 0
Received 0 Likes on 0 Posts
my 35/3b setup uses 3.5. so it only expands to 4'' at the secondary on the cold pipe. but my buddy has 3'' and i think his primary responds better.
Old 07-03-2009, 11:29 AM
  #13  
Registered User
 
12valve's Avatar
 
Join Date: Nov 2005
Location: Mexico!
Posts: 1,597
Likes: 0
Received 2 Likes on 2 Posts
where can i get short bent 90 degree elbows, to weld together?
Old 07-03-2009, 07:17 PM
  #14  
Registered User
 
Fishin2Deep4U's Avatar
 
Join Date: Mar 2002
Location: The Great Northwest!
Posts: 1,276
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by 12valve
where can i get short bent 90 degree elbows, to weld together?
I use J bends. Much easier and far cleaner than all the welds.

Dave
Old 07-05-2009, 12:47 AM
  #15  
Registered User
 
Tate's Avatar
 
Join Date: Aug 2005
Location: Airdrie, Alberta
Posts: 7,780
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by 12valve
where can i get short bent 90 degree elbows, to weld together?
I got mine from an exhaust shop, 4" radius bends on a 4" pipe.

Thread Tools
Search this Thread
Quick Reply: Twin Turbo pipe size



All times are GMT -5. The time now is 01:15 AM.