Performance and Accessories 2nd gen only Talk about Dodge/Cummins aftermarket products for second generation trucks here. Can include high-performance mods, or general accessories.

Serious clutch finger wear

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Old 05-03-2004, 08:58 PM
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Serious clutch finger wear

Anyone have any ideas on this? I had 57,000 miles on an SBC and when the engine went, found the fingers worn bad. Replaced the clutch cover and throwout bearing. It now has 16,000 miles on it and while it does not need a new cover, the fingers are wearing like before.

I do not ride the clutch. What can cause this? Will a spring on the pedal help. The pedal lays on the cylinder. Has anyone had this problem? In the current form the fingers will wear out in 60 to 80,000 and need a new clutch. It's a shame, the grind marks still on the surfaces, but the fingers wearing off.
Old 05-03-2004, 09:28 PM
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that sounds like a throwout bearing problem to me. possibly wrong diameter or wrong thickness. other than that, can't help. good luck.
Old 05-03-2004, 10:59 PM
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Just thought of something, is there a difference in the 1999 to 2001 slave cylinder, or more correctly the master and slave? It is a 2001, 1 3/8 shaft six speed in a 1999 with the 1999 cylinders.

The last two throwout bearings were supplied by SBC. I also know that they are stock Dodge bearings.
Old 05-04-2004, 12:00 AM
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you just might be on the right track
Old 05-04-2004, 12:10 AM
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Where does the clutch engage at compared to the stock engaugement point? If it's earlier in the pedal travel, it's feasible that the clutch isn't disengaging far enough and causing wear. Or, if it's disengaging too far into the travel, it would make sense that it's always got pressure on from the throwout bearing. I'd give Peter a call and see if he's heard of anyone else with this issue?

Another thing, I don't remember seeing an adjustment anywhere for the clutch. Is it even possible to adjust it?

brandon.
Old 05-04-2004, 12:43 AM
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I may not have anything to contribute to this thread, but, H_I_D ! STAY AWAY FROM MY TRUCK!. lol

You have the worst luck I have ever heard of,, except one of my customers. I swear, I bet you are the type of person that could buy gold, and it would loose value.

Brandon,
It isn't really possible to adjust the clutch, although you can, (So I've been told).


Hope you get it fixed H_I_D. I have no comments. Teach me something.. (again)

Merrick
Old 05-04-2004, 07:14 PM
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To much preload on the slave will keep the rel brg riding on the diaphram just as if your foot was resting on the pedal. This will cause excessive wear on the fingers.
Old 05-04-2004, 08:09 PM
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Originally posted by duffer
To much preload on the slave will keep the rel brg riding on the diaphram just as if your foot was resting on the pedal. This will cause excessive wear on the fingers.
I agree, but to my knowledge there is no adjustment on the slave, is there? I was thinking of spacing the slave away some to see if it cures it.
Old 05-05-2004, 01:30 PM
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Ok I won't have any way of knowing for many thousands of miles but... I spent a couple of hours looking at this and that, no way to really measure it out of the truck. I took a chance and ground about 1/8 inch off the slave cylinder rod. If it was riding because it was too long that should take care of it. There should be plenty of throw for the clutch, I guess I will know after a while. I went back to the LUK clutch that was on the five speed and it had the same problem and would have worn out. Thanks for the input.
Old 06-17-2004, 12:19 AM
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Interesting concept and probably is the problem. I had the front brakes on my goldwing start dragging and that was the problem with it. Should be able to poke it through. On the wing I put a little bigger hole in it, never gave any more problem.
Old 06-17-2004, 11:52 PM
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and also.....inspect your vibration dampner as they can go bad ( as YOU probly know) all thoe I do not know if it would affect the other end of your eng.
2- The for fork can be installed backwards.
3 When I had all the troubles with mine, (oil cooling jets).I found the t.o. bng worn concave from the fingers....so.....
.....what would happen if a thrust bng. was real loose ?????. Lots of end play and bumping and riding on the fork??
B4 I took mine apart it had lots of end play-(thrust gone).
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