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Saw a really sick thing today at ....

Old 10-02-2003, 03:32 PM
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Saw a really sick thing today at ....

.......the Dodge dealer's garage. A 2003 was getting a new head. :'( :'(
It would seem maybe Chev and Ford are not the only ones having some injector problems. This engine started some knocking. A tear down showed two burned valves - - the culprit was injectors. They replaced the whole head rather than repair it. The nice part was, what a beautiful piece of work that new head is. Wow, I was impressed while I was still fighting the urge to loose my lunch. I was told there have a been a couple other instances of it, but nothing like the other two are experiencing. Those others were not in this shop.
Still no headway on the shuddering, but they are going to try the carriage assembly shim next week. They cannot find the low rpm vibration at about 1100 - 1300 when just puttsing along, not accellerating. We will have to continue trying to track that one down, or maybe something will show up with another truck that is applicable to my problem.

NauseatedBob
Old 10-02-2003, 03:38 PM
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Re:Saw a really sick thing today at ....

they must love at the dealership fiverbob
Old 10-02-2003, 07:29 PM
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Re:Saw a really sick thing today at ....

[quote author=moparman2 link=board=20;threadid=20466;start=0#msg191989 date=1065127101]
they must love at the dealership fiverbob
[/quote]

??? ??? ??? ???
Old 10-02-2003, 08:16 PM
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Re:Saw a really sick thing today at ....

Did you notice many miles was on the truck? Kind of like to know the history on this truck.

MikeyB
Old 10-02-2003, 08:28 PM
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Re:Saw a really sick thing today at ....

Mikey,
I did not see the speedo (battery disconnected anyway) but the mechanic did mention that it did not have a lot of miles on it. Truck looked good, not ragged or anything. It was sad to see such a new pretty engine torn down that far. The price on these new injectors is outrageous. Glad they have a 100,000 mile guarantee. Guess we better sell at 99,999.

Old 10-02-2003, 08:45 PM
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Re:Saw a really sick thing today at ....

Bob what dealer?
Old 10-02-2003, 09:38 PM
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Re:Saw a really sick thing today at ....

Thanks Fiverbob.
Guess it could be bad injectors from the start or trash getting into the injector from assembly.
Maybe all the more reason to change fuel filters often and use diesel fuel additives at every fillup.

MikeyB

Old 10-03-2003, 03:22 PM
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Re:Saw a really sick thing today at ....

BigCumminz,
I think you are hearing a cold engine. They sound entirely different when it is colder out until they warm up. Mine sounds more like a new Ford - more diesel sound. Mine goes away once the temp gauge gets up a few degrees. The guys from the cold country can probably verify this much more than I can. At 45 degrees, we head for the covers.
Old 10-03-2003, 03:41 PM
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Re:Saw a really sick thing today at ....

I agree, when cold the engine has a completely different sound, especially when accelerating. I always turn the CD up when starting.

But when the temp guage starts to move, music to my ears

Ron W.
Old 10-05-2003, 09:24 PM
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Re:Saw a really sick thing today at ....

Yea, they can make a good bit of racket when it's cold. Wait till it's really cold, like 10 degrees cold. Then you'll hear some different sounds.

As long as it goes away with water temp coming up, I'd say it's normal.

2 cents
Old 10-05-2003, 09:41 PM
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Re:Saw a really sick thing today at ....

BigCuminz,

I live in Canada and have 3 week old 2500. Our overnight lows have started dropping to -7C (+19F). I have noticed that the "wait to start" light will stay on for about 15 - 20 secs now and the engine "clatters" a bit while idling (but not too loud). I let the engine idle for a minute, then idle it up my lane (one block) or drive at a low speed, keeping the engine speed below 1,200 rpm). When I get to the end of the street, I have to give it more fuel to get into traffic and I hear the "clattering" I think you are talking about. One more city block with my foot light on the accelerator pedal and the clatter doesn't appear as loud as I am not too heavy on the pedal. As the engine warms up, the clatter disappears.

I have used this noise to judge how hard to drive the truck first thing in the morning. I figure if I hear a loud clatter, I am probably not letting the engine warm up enough before working it. I adjust my driving to reduce the noise.

Last winter I test drove a Ram when it was -10F. I drove it for about 20 minutes (from dead cold - no plug in) and didn't notice the clatter under a light pedal during warmup. Cruising on the highway at 60 mp/h I could hear the clatter. I don't recall if the engine was at normal operating temperature, but I made a mental note to myself to think about a winter front for those really cold days.
Old 10-14-2003, 12:57 AM
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Re:Saw a really sick thing today at ....

The Pilot injection cuts out at low RPM's and cold weather I am told and can hear every morning the clacking......
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