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HTT SS wastegate???

Old 08-25-2009, 12:15 PM
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KKB
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HTT SS wastegate???

I have heard there have been some wastegate issues on the ss housings and am just wondering if there has been a fix for that yet as I am looking at getting a new turbo sometime soon? Should I wait a while longer if there hasn't been a fix or should I go a different route?
Old 08-25-2009, 12:17 PM
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The issues I have known of are from over a yr ago and have been resolved. I have had mine for a little over a year and not a single problem. I haven't seen any problems out of the ss housing round here, only manifold to turbo gaskets blowing out, but mine hasn't done that either yet.
Old 08-25-2009, 12:44 PM
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HTT does have a fix for the wastegate shaft bending. The fix works well.

Paul
Old 08-25-2009, 02:02 PM
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There is a rumor that HTT is going to a new casting that moves the shaft to the other side and eliminate any bending issues too...
Old 08-25-2009, 02:46 PM
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I have not heard of this, and I have an HTT with a SS exhuast housing that is about a year +/- old.

What's the deal?
Old 08-25-2009, 04:10 PM
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According to HTT this is a fairly isolated problem. On my 05 I have a 66/16ss on top of a S480. At 82psi, it is running about 90psi of drive pressure. Once the wastegate on the top turbo opens, there is a lot of hot exhaust gases that are going through the wastegate. Much more so then you would typically see when the turbo is used in a single turbo application. With this amount of heat the wastegate shaft would bend, and not close both pucks of the wastegate. The easiest way to tell is to take the cover off the wastegate and with the wastegate closed (it should be if the cover is off.), and check to see if both pucks have tension holding them closed. If not call the dealer you purchased the turbo from. The fix involves a larger shaft, and a pivoting puck holder (for lack of a better term).

Paul
Old 08-25-2009, 09:10 PM
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Originally Posted by paulb
According to HTT this is a fairly isolated problem. On my 05 I have a 66/16ss on top of a S480. At 82psi, it is running about 90psi of drive pressure. Once the wastegate on the top turbo opens, there is a lot of hot exhaust gases that are going through the wastegate. Much more so then you would typically see when the turbo is used in a single turbo application. With this amount of heat the wastegate shaft would bend, and not close both pucks of the wastegate. The easiest way to tell is to take the cover off the wastegate and with the wastegate closed (it should be if the cover is off.), and check to see if both pucks have tension holding them closed. If not call the dealer you purchased the turbo from. The fix involves a larger shaft, and a pivoting puck holder (for lack of a better term).

Paul
All of the material in the new fix (larger shaft, pucks and "pivoting puck holder") is made of a very high grade stainless steel and this should be the final fix! I live up the street from HTT and have had to drop my turbo off three times now over the past year and a half to get the wastegate fixed. For me, I'd only notice a problem after I'd go on a long trip. The constant pressure on the pucks would bend the arm and I'd notice it as soon as I got off the freeway from the long drive.

I just got back from a 6 hour drive, each way, to/from Vegas, with varying freeway speeds of 70-90mph, so boost levels were pretty much above 10psi the entire way. I got home on Monday and the wastegate seems to be functioning perfectly! I start seeing positive boost pressure at 1400 rpms around town driving, same as when I left, so I'm pretty excited about this fix!
Old 08-26-2009, 07:24 AM
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Good news to hear. Thanks for the info guys.
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