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Cold weather start

Old 10-30-2011, 01:07 PM
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Cold weather start

Have a 99 batteries, starter and alternator all replaced in the past 2 years. When temps dip into low 40's or 30's the "wait to start" light is on longer then it barely wants to fire. Just getting ideas on what others might think the problem is. Did the same thing before I replaced the starter and shouldn't be going bad again.

Thanks

Hutch
Old 10-30-2011, 01:20 PM
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Have batteries load tested. Sounds like tired batteries, are they the right size? Check battery cables to starter and heater grid. Also check grounds. Does it turn over slow? Amp draw test the starter. The wait light will stay on longer the colder it is.
Old 10-30-2011, 01:35 PM
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make sure you dont have a drain pulling the batteries down clean cables are also very important . and like said load test the batteries and starter and as for the age of parts you cant go by that way to much garbage coming from China.! I see starters all the time that are 1 year old and junk
Old 10-30-2011, 03:36 PM
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Originally Posted by maxwellp
Have batteries load tested. Sounds like tired batteries, are they the right size? Check battery cables to starter and heater grid. Also check grounds. Does it turn over slow? Amp draw test the starter. The wait light will stay on longer the colder it is.
It only turns over slow in cold temps otherwise fires right up. Yes the batteries are the right size and will have them checked. Will also clean the terminals. Not sure which cable goes to the heater grid or what to look for. Any help on that would be appreciated.

Thanks again.
Old 10-30-2011, 08:16 PM
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Thick oil. plug in your block heater or put it on a timer to come on a few hours before you head out.

Batteries may be weak. Watch the voltmeter so see if it drops to the left while your wait to start light is on. This is the draw from the grid heaters. They are located between the intake manifold and the intake tube on the left hand side top of the engine. They look like a spacer block with a heavy gauge black wire bolted to them.
Old 10-31-2011, 12:39 PM
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Temperatures in the 30's or even 20's wont affect the Cummins from starting normally. Matter of fact, not that I would want to try but the Cummins will start as low as -20* without being plugged in as long as the grid heaters are working. It may crank a slight bit slower than normal but thats only because you're turning over a lot of cold iron, the oil is thick, and the batteries are working hard. The batteries MUST be in optimal condition in the winter because of the grid heaters but if truly you made sure they are fine by independently load testing them then it sounds like your grid heaters aren't working properly. Here's a link that might help you out: http://dodgeram.org/tech/dsl/trouble...niford_htr.htm
Old 10-31-2011, 07:49 PM
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Yes, the Cummins will start at -20 after ten hours without being plugged in. I had to do it several times last winter as there are no plug ins where I worked in the winter. As long as the batteries are in premium condition she should fire up. It's not a happy thing, mind you, much groaning and protesting and some seriously bad noise from the power steering pump (gotta get synthetics in there for this year).

Cheers!

Mike
Old 10-31-2011, 08:41 PM
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Originally Posted by KATOOM
Temperatures in the 30's or even 20's wont affect the Cummins from starting normally. Matter of fact, not that I would want to try but the Cummins will start as low as -20* without being plugged in as long as the grid heaters are working. It may crank a slight bit slower than normal but thats only because you're turning over a lot of cold iron, the oil is thick, and the batteries are working hard. The batteries MUST be in optimal condition in the winter because of the grid heaters but if truly you made sure they are fine by independently load testing them then it sounds like your grid heaters aren't working properly. Here's a link that might help you out: http://dodgeram.org/tech/dsl/trouble...niford_htr.htm
I will do further investigation. But reading that and I think this is correct. If my wait to start light comes on and at colder temps is a little over ten seconds but will still fire but very slow all is well and more than likely weak batteries? Maybe just remove the batteries when cold and take them in to be checked. If it runs for awhile won't they have a better charge? Hope I am not sounding like an idiot. Dropping alot to redo the trans and making sure it's all worth it.
Old 10-31-2011, 11:33 PM
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Originally Posted by hutch98
I will do further investigation. But reading that and I think this is correct. If my wait to start light comes on and at colder temps is a little over ten seconds but will still fire but very slow all is well and more than likely weak batteries? Maybe just remove the batteries when cold and take them in to be checked. If it runs for awhile won't they have a better charge? Hope I am not sounding like an idiot. Dropping alot to redo the trans and making sure it's all worth it.
You may only have one grid working and not creating enough heat or maybe the grids are OK. But no matter, as mentioned, the batteries need to be in good shape in warm weather but MUST be in perfect shape in cold weather. Its hard to tell if you have battery issues too when you have two of them because a good battery can mask the other weak one, and you wont know unless you test them completely separate of each other.
Old 11-01-2011, 03:59 PM
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There seems to be an aversion of plugging in for colder temps.

I start around now even though the temps are only in the mid 40's at night.

Its cheap if you use a timer and it eases a lot of wear and tear on the internals, in my opinion, if the block is warm and the oil can flow quickly and easily thru it. and the batteries don't need to work as hard.
Old 11-01-2011, 06:08 PM
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Originally Posted by SIXSLUG
There seems to be an aversion of plugging in for colder temps.

I start around now even though the temps are only in the mid 40's at night.

Its cheap if you use a timer and it eases a lot of wear and tear on the internals, in my opinion, if the block is warm and the oil can flow quickly and easily thru it. and the batteries don't need to work as hard.
Agreed, if its feasible to do so and if the truck doesn't have time to fully warm up before shutdown. I happen to have a garage thats clean enough where I can park my truck. That helps but when it gets in the 20's and 30's, I will plug it in just so I have heat in the cab faster.
Old 11-01-2011, 06:14 PM
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Back to the block heater and a very dumb question. My truck is from NC and still there. Do all the diesel trucks come with a block heater? I have done alot of work on my truck and have never noticed the cord that was usually visible on old cars when I lived in WI. Don't kick me too hard in the head.

Hutch
Old 11-01-2011, 07:04 PM
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I also agree with plugging in the beast whenever and wherever possible. Believe me, I HATED having to crank the old girl awake on some of our brutal Alberta winter days. Nonetheless, she never let me down.

hutch98, sometimes the wiring harness for the plug in is kinda hidden behind the battery on the pasngr side. Look on the block for the heater cord and follow it from there up to the front of your truck. No guarantee that you actually have one though. If not you can always get one installed for ya - $$$$$ of course!

Cheers!

Mike
Old 11-01-2011, 07:24 PM
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Some of new guys might not know that you can cycle the grid heaters a couple times to help when it is really cold.

When the wait to start light goes out just turn the key off then back on. this will start another cycle of the grid heaters. This gets the manifold temps up higher.

When it is below 0 I cycle the heaters twice if the truck has been sitting 10 hours.

If it is -20 or more I cycle then 3 times. Granted it takes away from the batteries but the motor will start easier and stay running.

-20 and below it sounds like this on startup......
http://www.youtube.com/watch?v=TNXa-4W-2Yk

Old 11-02-2011, 03:58 PM
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hutch98

THe block heater is threaded into the block just above the oiol filter bracket and a little behind it IIRC.

It will look like an electrical connector with a threaded end, male, about 1" in diameter and have three or four posts in it. That's the block heater. You may just need a cord, available from any auto parts, preferrably NAPA.

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